Nanoindentation and scratch behaviour of Ni–P electroless coatings

ABSTRACT

In the present paper, the mechanical properties and the scratch failure mechanisms of Ni–P electroless coatings are described. The material microstructure was studied in as-deposited and annealed conditions through SEM and EDS analyses. Nanoindentation measurements on the coatings showed a remarkable hardening due to the crystallization and precipitation behaviour produced by annealing. The scratch tests, conducted by increasing the load during scratch, revealed the coating failure mechanisms in a broad range of applied stresses up to delamination.     

Ni-hydrotalcite loading on carbon as co-catalyst for fermentative hydrogen production

The influence of Ni-hydrotalcite (HT) loading on the activity and stability of Ni-HT supported on activated carbon (Ni-HT/AC) was investigated for fermentative hydrogen production. The basic sites of Ni-HT loading on AC support significantly boosted the catalytic performance with the initial faster rate. The combined function catalyst of Ni-HT/AC facilitates the rapid decomposition of saccharides and high selectivity to fructose that attained the maximum hydrogen production within 24 h. The optimum dose of Ni-HT/AC at 8.33 g/L showed a 25.84% increment over the control. In addition, shortening the lagging phase time at 1.50 h was achieved. The high adsorption capacity of lactic acid was induced with the basic sites of Ni-HT/AC. However, a deactivation of the Ni-HT/AC during prolonged fermentation was associated with metabolites formation, causing the leaching of Mg²⁺ ions from the surface of AC supported Ni-HT and reducing surface basicity of Ni-HT/AC.     

Sustainable synthesis of cyclic carbonates from bio‐based polyether polyol: the structure characterization,rheological behaviour and thermal properties

The cycloaddition of CO₂ to epoxides represents a green efficient method to form bis(cyclic carbonate)s. The main purpose of the work reported in this paper was to examine the effect of the gas flow rate (20, 40, 60 and 100 mL min^–1) during carbonation on the conversion yield, chemical structure, rheological behaviour and thermal properties of the prepared compounds. A series of new bis(cyclic carbonate)s was obtained from bio‐based polyether polyol. The syntheses were performed in the absence of toxic solvents and the process did not require the use of elevated pressure. The progressive structural changes and the presence of characteristic chemical groups were monitored by attenuated total reflection Fourier transform infrared spectroscopy. The characterization of the structure by ¹H NMR and ¹³C NMR also confirmed the formation of cyclic carbonate moieties. The non‐Newtonian behaviour and the optimal mathematical model (Herschel–Bulkley) were verified by rheological measurements. The materials obtained could be used as a chemical intermediate to synthesize advanced materials based upon polyurethanes without using isocyanates. © 2019 Society of Chemical Industry     

Compressive cyclic response of PEM fuel cell gas diffusion media

The fuel cell gas diffusion media (GDM) is a highly porous carbon-fiber-reinforced thin composite layer. The experimental response of these materials is observed to be highly nonlinear at low-stress levels. The cyclic mechanical response of GDM is investigated in terms of stiffness and damage parameters. The prediction of the state of deformation in GDM is vital in relating GDM's properties to ohmic and transport losses. To this end, a compressible form of the phenomenological model is proposed to capture the experimental cyclic response accurately. The model is constituent dependent; that is, the cumulative cyclic stress-strain response of GDM is a function of individual constituent phases present in the material. These individual constituents are porous matrix and reinforced fibers. The model hence derived for a typical GDM material, can predict residual strain, hysteresis, and damage quotient associated with the stress softening. This advanced model is implemented in the numerical domain to evaluate the response of the polymer electrolyte fuel cell (PEFC) unit cell. The stress-strain distribution fields are analyzed and compared with those of conventional GDM models. The results point to a remarkable deviation from the conventional notion of structural analysis.     

E7766, a Macrocycle-Bridged Stimulator of Interferon Genes (STING) Agonist with Potent Pan-Genotypic Activity

A strategy for creating potent and pan-genotypic stimulator of interferon genes (STING) agonists is described. Locking a bioactive U-shaped conformation of cyclic dinucleotides by introducing a transannular macrocyclic bridge between the nucleic acid bases leads to a topologically novel macrocycle-bridged STING agonist (MBSA). In addition to substantially enhanced potency, the newly designed MBSAs, exemplified by clinical candidate E7766 , exhibit broad pan-genotypic activity in all major human STING variants. E7766 is shown to have potent antitumor activity with long lasting immune memory response in a mouse liver metastatic tumor model. Two complementary stereoselective synthetic routes to E7766 are also described.     

Novel preparation approach with a 2-step process for spherical particles with high drug loading and controlled size distribution using melt granulation: MALCORE®

A novel approach for preparing drug-containing particles (DCPs) with controlled size distribution and high drug loading was developed using melt granulation. This approach comprises two steps. First, melting component adsorbed particles (MAs) were prepared by mixing and heating the melting components with a porous carrier using a high shear granulator. Second, DCPs were prepared by layering the drug on MAs using a fluidized bed rotor granulator. The time taken for both steps was within 30 min. Adding the polymer in the second step remarkably increased the viscosity of the mixture of melting components and the polymer. Therefore, DCPs could be successfully loaded with a high amount of drug (70% w/w). The particle size distribution of the DCPs was narrow, and it depended on that of the MAs. The flowability of the DCPs was excellent, and the sphericity was close to 1. A unique particle formulation mechanism was suggested based on the observation of DCPs using scanning electron microscopy. The manufacturing time and DCP characteristics were not affected by the manufacturing scale. In conclusion, we have successfully developed a highly efficient novel approach for preparing optimal DCPs through melt granulation, named “Melt Adsorption and Layering with Porosity Core” (MALCORE®).     

Fabrication and properties of diatomite ceramics with hierarchical pores based on direct stereolithography

Porous diatomite ceramics with hierarchical pores and high apparent porosity (50.29–56%) were successfully fabricated via direct stereolithography. The pre-ball-milling time, dispersant type and dispersant concentration were systematically investigated to prepare diatomite pastes with high solid loading, low viscosity and a self-supporting effect. The results showed that a pre-ball-milling time of 24 h was more suitable to prepare diatomite pastes with high solid loading, and Span80 at 2 wt% was the optimal dispersant to obtain 40 vol% diatomite paste with a low viscosity and a self-supporting effect. To restrain the formation of defects, a heating rate as low as 0.2 °C/min was allowed to control the pyrolysis rate in the multistage debinding process. At sintering temperatures ranging from 900 °C to 1000 °C, porous diatomite ceramics exhibited a typical bimodal porosity, high apparent porosity and great flexural strength.     

高速钢轧辊表面氧化膜研究

借助Gleeble 3500模拟机模拟了高速钢轧辊服役时表面工作层温度的升高,得到了循环加热冷却30次、50次及100次后试样表面的氧化膜。为对比分析,对高铬铸铁轧辊进行了循环50次的试验。利用扫描电子显微镜、X射线衍射分析仪、原子力显微镜对循环氧化后的试样表面氧化产物及其形貌进行了分析。结果表明:随着循环次数增加,高速钢轧辊氧化程度加剧,氧化膜更加致密;同样循环次数下,高铬铸铁轧辊氧化程度要比高速钢严重且氧化膜的粗糙度也大于高速钢。     

Shear and mode II fracture of PUR foams

Polyurethane (PUR) foam materials are widely used as cores in sandwich composites, for packing and cushioning. They are made of interconnected networks of solid struts and cell walls incorporating voids with entrapped gas. The main characteristics of foams are lightweight, high porosity, high crushability, and good energy absorption capacity. Fracture toughness in mixed mode loading is of particular interest because foam cracking weakens the structure’s capacity for carrying loads.Present paper assesses the shear elastic (shear modulus) and mechanical (shear strength) properties of polyurethane foams. Also, three different types of specimens were used to determine mode I and mode II fracture toughness. The shear modulus, shear strength and fracture toughness increases with increasing foam density. Also the effect of loading direction and loading speed is investigated. The authors propose a micromechanical model to estimate fracture toughness based on the tensile strength of the solid material and the topology of the cellular structure.     

Predictions of frame compliance and apex morphology in sharp nanoindentations

If all components in a nanoindentation system are well calibrated and a reference material has unique hardness, H and reduced modulus, E_r independent of the indentation depths, the load, L and the penetration depth, h in the indentation loading curve of the reference material can be correlated by L=Kh². Here the constant K is expressed by H, E_r and indenter geometry constants. By using H and E_r of a fused silica and the Berkovich geometry, an analytical expression for the indentation loading curve could be derived. To compare with this analytical loading curve, experimental indentation data were measured with two commercial nanoindenters. The experimental loading curves shifted leftward or rightward from the analytical loading curve and this depth deviation was attributed to improper calibration of the nanoindenters. Quantitative calibrations of frame compliance and indenter bluntness were tried for the raw nanoindentation data and this resulted in consistent nanoindentation data regardless of the used nanoindenters.